Potent Compound Suite Now Open for Small Molecule Oncologicals

Regis Technologies, a Chicago-based CMO, announces the start-up of a new high potency facility to support the growing small molecule oncology market. The PCS (Potent Compound Suite) enables cGMP manufacturing of highly potent API’s at a scale of up to 1kg.

Regis’ Board of Advisors approved the project in 2013 to address customer demand and industry trends. Over the past two years, the project included several phases from concept design to construction.

Regis’ Manager of Process Engineering, Dragan Ristic, supervised the design and construction of the suite. Proper handling of potent compounds requires the use of specialized facilities that are carefully designed to minimize containment risks. Regis’ new PCS includes isolators, laminar flow hoods and local exhaust ventilation appropriate for potent compound handling.

In 2014, Regis worked with high containment industry consultants to choose the best laboratory and personal protective equipment for potent compound handling and conducted employee training. Regis also completed validations and cGMP qualifications for the suite.

In 2015, the PCS passed the commissioning process. Safebridge Consultants, Inc. evaluated the containment performance of the facility via industrial hygiene monitoring. Based on the occupational exposure limits (OELs) of the future Active Pharmaceutical Ingredients (APIs) to be handled, a containment performance target (CPT) was set to 50 ng/m3.

The surrogate monitoring involved handling of surrogate material (naproxen sodium) in PCS by Regis’ employees, while performing the air and surface sampling by certified industrial hygienist in order to find out how much of material could escape from the containment. Read more about the process here.

The report described the testing methodology and provided an objective interpretation of the results indicating that the containment performance of the equipment is in full compliance with the Regis’ CPT. Personal and area measurements for surrogate powder handling showed that containment isolator system in the PCS1 can be used to handle a wide range of potent APIs.

The surface sampling results were found to be well below the performance-based acceptable surface limit (ASL) for SafeBridge Category 3 (Regis HHC 4) compounds. This evaluation gives further confidence that potent APIs are being handled safely at Regis Technologies, protecting employees, products, and environment.

Regis is excited to add the capabilities of the PCS to its almost 60 year long resume. Founded in 1956, Regis has long been recognized as a premier partner for the clinical and commercial production of small molecule APIs. Its outstanding compliance history, technical and project management teams, and central US location have made it the supplier of choice for emerging and mid-size pharma.

For more information on highly potent active pharmaceutical manufacturing and Regis' as a proven provider in drug development, visit their website at www.registech.com/pcs.