Nested Syringe Filling and Stoppering - Extrafill 10

Intermittent motion vertical sachet filling/sealing machine suitable for medium and high production rate lines, built according to cGMP regulations.

- New dosing unit;- All product contact parts are in stainless steel or in FDA approved material;- Sealing in flat with mechanical movement;- Sea...

Continous motion machine designed for printing a code on vials or on cap/seals with camera verification and verifying the correctness by means of a camera.

Different print positions of the code are possible: shoulder or body forvials; lateral or top side for cap/seals.Main characteristi...

STERY-LA and STERY-LC are linear vial filling and stoppering machines suitable for Small Volume Parenteral (SVP) produced in aseptic condition, able to perform full or partial rubber stoppering for Liquid or Lyo products.


Main Features:

- “Vertical Wall Mounting” technolog...

ISOL-AIR are containment cabinets suitable for product and/or operator protection within aseptic filling processes of vials and syringes.

- Configurable as Closed RABS or Isolator;- Aseptic transfer connections by different types of RTP (Rapid Transfer Ports);- Integration of Environmental Mon...

Counting filling and capping monoblock machine for solids.

The COMPACT-12 VALIDA consists in a monobloc unit that integrates a variety of operations in just one machine, to guarantees very high levels of efficiency in the crucial counting, filling and capping phases.

Suitable for soli...

The filling and sealing machines RSF are suitable for aseptic dosing of liquid products and sealing of open or closed ampoules.
As an option, RSF machines can be used for filling and rubber stoppering of vials.

Main features:

- Perfect operational repeatability;- Comp...

Continuous motion, high speed, horizontal Cartoning machine, suitable for packing products into three-flaps straight or reverse tuck-in cartons.

Main features:
- Design, manufacturing and ergonomics, in accordance with cGMP norms- Versatility and efficiency in a small footprintBalcony d...

Continuous motion, high-speed, horizontal cartoning machines designed in accordance with cGMP norms.The balcony style improves accessibility, maintenance and cleaning operations, while the rear housing encloses two oil bath drive units.

Main features:
- Versatility and efficiency in a s...

Top quality continuous motion high speed horizontal cartoners.Thanks to decades of experience in the field, these machines outline cutting-edge technologies in a compact layout with the highest safety features.

Main features:
- Versatility and efficiency in a small footprint- Balcony de...

Continuous motion horizontal cartoners for packing any kind of pharmaceutical products at high speed.The perfect balance between reliability, safety and performance.

Main features:
- Versatility and efficiency in a small footprint- Balcony design
- Oil-bath main drive units
- ...

Intermittent-motion automatic machines with horizontal carton transport, suitable for packing products into cartons with glue, tuck-in, or combined closures.

Main features:
- Balcony design for easy access, product visibility, maintenance and cleaning- Reliable and robust mechanical con...

MAV 60 is an automatic, vertical, intermittent motion cartoner. It is built in a very ergonomic way, making operator's interventions as easy as possible. Also, it guarantees a delicate handling of cartons and products.The product can be fed to the machine with or without the use of pucks, and it is inserte...

Marchesini Group presents EXTRA, the new digital platform that will enable clients to watch streamed events and visit the company remotely. Presentation in an exclusive location on 29 April. 

Complete Line for Syringe Inspection, Labelling and Plungering

With a turnover of 441 million Euro in 2019 and 2,000 employees in Italy and abroad, Marchesini Group is a flagship of the Packaging Valley in Emilia Romagna and one of the top four worldwide manufacturers of automatic pharmaceutical and cosmetic packaging machines.

Top quality continuous motion high speed horizontal cartoners. 

Thanks to decades of experience in the field, these machines outline cutting-edge technologies in a compact layout with the highest safety features. 


Main features: 
- Versatility and efficiency in a small footprint 
- Balcony design 
- Oil-bath main drive units 
- Synchronized servo motors 
- Motorized adjustment of carton length quota 
- User-friendly size changeover - Long carton magazine 
- Cross control product-carton-leaflet

Marchesini Group offers a wide range of Packaging Solutions, tailor-made for all products.

The Marchesini Group combines Corima’s proven experience in disposable Pre-Filled Syringe (PFS) handling and assembling with the Group’s advanced technological robotic solutions,already firmly established in our packaging machines. This winning combination results in the development of new solutions aimed at maximising machinery performance, ease of cleaning and flexibility.

The Marchesini Group combines CO.RI.MA’s proven experience in machine production for sterile injectable products with the Group’s advanced technological robotic solutions, already firmly established in our packaging machines.This winning combination results in the development of new solutions aimed at improving Laminar Air Flow uniformity and the cleanability of the most critical areas of machinery in the aseptic process.

Robotized Blister Line, integrating the two operations of blister thermoforming and packaging in carton, suitable to produce Blisters in PVC, PVCD, ACLAR (with dedicated devices).

The EXTRAFILL 10 is an Automatic High-speed Filling Machine for nested syringes, capable of processing Ready To Use (RTU) Vials supplied into Nest/Tub or Nested-Trays, and RTU cartridges supplied into Tub/Nest.

In 2019, we handed over a filling line for vaccines in syringes to an Italian Big Pharma. It was an extraordinary project inspired by three principles: high speed, quality and flexibility. The line is composed of an automatic debagging unit equipped with a pre-feeding conveyor for bagged tubs, that allows safe transfer of the sterile tub into the filling area. The second step is Tub opening, carried out by a robotized unit. Once the tub is open, it’s moved to the de-nester, whose function is to gently remove the syringes or vials from the nest and load them into the linear filling unit. Syringes are then moved to a re-nester which places the good syringes into their nest with no-glass-to-glass contact.

Underpinning the excellence that defines Marchesini Group is an artisan approach to the production of the key components of our automatic machines, both hardware and software, all of which are completely designed and produced in-house thanks to a workforce with multi-disciplinary technical know-how and expertise. This approach has enabled the Group to boost its leadership over the course of time, allowing it to dominate technological innovation in the sector and guarantee total customisation of every machine, tailored to the specific needs of each customer.

Packaging Machinery Solutions for Vaccines in Bottles

EXTRA: the new digital platform focuses on the needs of our customers and shows them the wide range of solutions we offer, through interactive technical insights and a live tour of our plants.
https://www.marchesini.com/en/extra

Determination, craftmanshipand Italian passion for product fine tailoring are what have always inspired Marchesini Group in meeting new challenges.

Today’s packaging industry is in continuous evolution and to keep up to speed with industry requirements, we constantly work alongside our customers to improve and excell in technological innovation.

Inspection Machine for ampoules, vials and cartridges.

Syringe and Ampoules Line n. 1119

Vial Line n. 1117

Tube Line Poen n.1072

Rotary Vial Labeller and Trayloader

Stickpack Forming and FIlling Line

This webinar originally aired as part of CPHI Discover - 17-28 May 2021 Overview of the 100% Aseptic Production Process EXTRAFILL 10: a focus on Marchesini Group's innovative filling and stoppering machine for syringes and vials Marchesini Group as pioneer in the world in creating complete lines for filling and packaging vaccines for the pharmaceutical industry The Group’s fast, reliable and high-precision machinery responding to all markets needs: standard and customized solutions