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Highly Potent API Handling

Highly Potent API Handling
Product Description

HPAPI product handling from concept to commercial-scale manufacturing 

Utilizing a combination of technology, infrastructure and expertise, we provide you with seamless, flexible HPAPI development and manufacturing tailored to your specific needs and resulting in reduced program timelines, complexity and risk.

 
Helping you combat significant handling challenges 

Highly potent APIs and drugs are increasingly prevalent in the drug development pipeline driven by oncology research and more targeted therapies across a number of indications. These high potency drug candidates represent a significant change in the way innovators are using small molecules to deliver new patient therapies.

This shift toward the use of HPAPIs has led to a pipeline of more effective medicines, with potentially lower dose requirements and/or fewer side effects. This trend towards HPAPI manufacturing also presents significant handling challenges for innovators and their development & manufacturing partners.

 
Development services for highly potent API across all standard chemical reactions for highly potent applications to 1 ng/m3.  

With more than 20 years of experience in high potency drug handling and multiple HPAPI was taken from early to late-stage development and commercialization. We understand that simply having some reactors in high containment is not enough to manage the modern requirements for manufacturing HPAPI and intermediates. At our Center of Excellence for HPAPI development and manufacturing in Visp, CH, we have a comprehensive platform in place utilizing a highly skilled team, extensive evaluation and training procedures and state of the art facilities for optimized HPAPI development and scale-up. 

HPAPI product development and manufacturing is a core strength of Lonza. We have an excellent track record and industry-leading capacity for HPAPI manufacturing with complementary strengths in contained particle engineering and specialized dosage forms for low dose / HPAPI applications.

We also develop and manufacture ADC payloads at our Visp location, and provide integrated development and manufacturing across antibodies, payloads, linkers and conjugations, and sterile fill-finish.


Lonza Capsules & Health Ingredients

  • US
  • 2015
    On CPHI since
  • 250 - 499
    Employees
Company types
Contract Service
Drug delivery device Supplier/Manufacturer
Manufacturer/Innovator
Pharmaceutical company
Primary activities
Excipients Manufacturer
Ingredients Distributor/Buyer
Pharmaceutical Company (innovator finished products)

Lonza Capsules & Health Ingredients

  • US
  • 2015
    On CPHI since
  • 250 - 499
    Employees
Company types
Contract Service
Drug delivery device Supplier/Manufacturer
Manufacturer/Innovator
Pharmaceutical company
Primary activities
Excipients Manufacturer
Ingredients Distributor/Buyer
Pharmaceutical Company (innovator finished products)

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Lonza Capsules & Health Ingredients resources (44)

  • News CPHI North America 2023 – From the Floor

    Follow along for live updates from the Content team as we bring you the latest from CPHI North America 2023 - from session talks, panel discussions, interviews, and more, there's a lot to discover with CPHI Online at the Pennsylvania Convention Center! 
  • Video Lonza

    Enabling a healthier world.
  • News Lonza signs five-year collaboration deal with VC firm Bioqube to speed up portfolio companies’ development and manufacturing

    The offering will accelerate timelines for the development and manufacturing of molecules and disruptive technologies
  • Video Lonza Quakertown - Micronization and Particle Size Control

    Lonza Quakertown provides expertise in particle size reduction and classification servicing the cGMP pharmaceutical marketplace. The presentation will provide a description of the site and an overview of capabilities specific to micronization and classification while highlighting the value of particle size reduction and control. The basic mechanics of jet milling will be explored along with process development and process scale-up. The presentation will conclude with a discussion of the option of combining micronization services with other platforms and technologies within Lonza as an integrated service offer. This session was originally broadcast live as part of CPHI North America 2021
  • News Lonza Switzerland site to undergo expansion of microbial development capabilities

    The expansion includes the installation of a pilot suite with a 50-L fermenter and automation upgrades to accelerate clinical and commercial projects
  • Video Lonza Tampa - Expansions in HPAPI for Oral Solid and Inhalation Technology

    Our facilities in Tampa (FL) US are an integral component of Lonza’s design, development and manufacturing network for drug substances and specialized drug products. Working collaboratively with our customers, our Tampa team designs develops and manufactures oral solid and inhalation drug products. The site provides a full range of services, starting from the initial stages of product development including pre-formulation, formulation & process design, and analytical method development. These services extend into early phase clinical, late phase clinical, and commercial-scale production including packaging and distribution worldwide. Tampa also serves as our US Center of Excellence for rapid first-in-human services utilizing Powder-in-Capsule (PIC) based on our proprietary Xcelodose® Precision Powder Micro-Dosing Technology to effectively increase speed-to-clinic initiatives. Site accomplishments: PIC to Commercial (ALUNBRIG), DEV to Commercial +$20M in renovation Site center of excellence: FIH Initiatives for Speed to Clinic Unit operations same for inhalation (XD, Harro) Cross site case studies (TBD) – VISP/QT/TPA Site expansion: Containment & Unit Operations OEB levels and containment (multi-use, unit op specific) Extension of service: Inhalation Testing Leverage Bend CoE for inhalation development Analytical capabilities employed 2021 This session was originally broadcast live as part of CPHI North America 2021
  • News Lonza boosts exosome capability with Codiak BioSciences facility acquisition

    The companies will establish a Centre of Excellence focused on exosome manufacturing and characterization technologies
  • Brochure Presentation: Achieving Bioavailability Enhancement for Poorly Soluble Compounds

    A large and increasing fraction of orally administered small molecules in pharma company pipelines have poor oral absorption due to low aqueous solubility or dissolution rate. To address this trend, evaluating formulation approaches for increasing oral bioavailability are becoming routine early on in formulation development programs. Selecting the appropriate technology for your compound requires careful consideration of the compound physicochemical properties, target dose and pharmacokinetic profile, as well as overall market image. In this on-demand webinar, hear about some of the most common bioavailability-enhancing technologies for poorly soluble compounds and a strategic framework for identifying and selecting the appropriate technology. A case study is presented.
  • News Lonza to establish multi-product fill and finish line in China

    The new production line at Guangzhou site will supply global and domestic companies with clinical and commercial batches
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    Tech transfer is a crucial phase that converts clinical promise into commercial gain but pressure on sponsors to reduce time to market in the age of COVID-19 means CDMOs have to be on top of their game to deliver. What are the latest innovations to solve tech transfer challenges?
  • Brochure Presentation: Solid form screening and rational cocrystal design

    Solid-form screening and characterization is a crucial part of drug substance development and pre-formulation. In this webcast, experts will discuss many aspects of solid-form screening including in-silico screening, which can save time and speed up the solid-form development process. A case study will review the in-silico screening of cocrystals of a pharmacophore using hydrogen bond energies and hydrogen bond propensities. A second case study will examine the cocrystallization of nutraceuticals and their versatile use as conformers.
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    Opportunities for contract development and manufacturing organisations (CDMOs) in China continue to grow but many questions remain over what the future of the sector will look like in the world's second largest pharmaceutical market.
  • Webinar From Powder to Particles with Jet Milling

    Jet milling is a well-established particle engineering technique for producing micronized powders with controlled particle size distribution and increased surface area. This makes them suitable for inhalation drug delivery. However, successful implementation of jet milling requires a robust Quality by Design (QbD) approach that ensures the critical quality attributes of the micronized particles are maintained throughout the process development. This presentation will cover the principles and intricacies of the jet milling process. It will also highlight some of the challenges when micronizing for inhalation delivery, and give some possible solutions. A case study will demonstrate a reliable process development strategy using a QbD approach for micronizing nilotinib, an API with potential for the treatment of severe chronic asthma. It will highlight the significance of implementing a QbD approach, and its benefits in process development. Overall, this presentation aims to provide valuable insights into the jet milling process and QbD approach for inhalation drug delivery and their potential applications in drug development. This presentation aims to provide an in-depth understanding of the jet milling process, and the significance of implementing a Quality by Design approach. It will address the intricacies of developing micronization processes as a particle engineering technology for inhalation. A case study will be presented to illustrate a reliable process development strategy that ensures all quality-critical attributes are maintained.
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    The expansion of mid-scale capacity will enable the company to offer a smooth transition between early-phase and large-scale commercial production
  • Webinar The Future of EU Off-Patent API Manufacturing

    The European region has historically maintained a prominent role in global off-patent API manufacturing. However, it is apparent that unique constraints are linked to API manufacturing in the European market. In this presentation, we will delve into:
    Exploring the challenges and opportunities of off-patent API manufacturing in Europe The significance of fortifying local production capabilities to bolster the European competitive edge in this sector Providing valuable insights that contribute to shaping the future of off-patent API manufacturing in Europe, ensuring resilience at a local level while maintaining global relevance
  • News Pandemic creates extra demand for CDMO services but investment decisions remain key to success

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  • Webinar Keynote Address: Formulating the Future

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  • News Lonza to install new production line at Geleen to increase Moderna COVID-19 vaccine output by 300 million doses per year

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  • Webinar Strategies for Formulating Future Drug Modalities

    Many promising drug candidates face abandonment in the development pipeline, often due to difficulties encountered during formulation phase or API delivery. Overcoming these challenges is crucial for successful drug development and commercialization. In this talk, Camille Dumont, Manager, Customer Applications at Lonza Capsules & Health Ingredients will highlight:
    Actionable insights on how to overcome challenges around your future drug developments including your formulation and API delivery The advantages offered by Capsugel® Enprotect® capsules and Launch with Lonza™ Application Lab Services How Lonza can help with your next development project
  • News New Moderna agreement will double vaccine drug substance production at Visp, says Lonza

    Three additional drug substance manufacturing lines will be added to existing ones at Swiss site and are expected to be operational in early 2022
  • Webinar Leverage the Benefit of Drug Delivery and Formulation to Achieve Acceptability in the Target Patient Population

    Acceptability of the pharmaceutical product is an essential part of patient centric drug delivery systems and formulation. Join to understand the importance of involving patients to achieve real “innovation” in drug product design and how I can be implemented in future drug product development.
    Acceptability in the context of regulatory science The importance of patient involvement in drug product development and therapeutic outcomes
  • News Lonza to build small molecule manufacturing complex at Visp site

    CHF 200 million investment will include dedicated line for antibody-drug conjugate payload molecules and is scheduled to start operations in Q3 2023
  • Webinar Implications of FDA’s Quality Maturity Model (QMM) Initiative for API Manufacturers, Drug Sponsors and Drug Manufacturers

    FDA’s Center for Drug Evaluation and Research’s (CDER)’s Office of Pharmaceutical Quality (OPQ), in collaboration with other stakeholders, is currently engaged in operationalizing a voluntary QMM rating program for domestic and foreign pharmaceutical manufacturers (2). Since first formally proposed in 2020, the QMM initiative has steadily gained momentum. This session will discuss:
    The basic tenets of this new program Responsibilities for drug sponsors, CDMOs and API manufacturers as a result of the new program CDER’s lessons learned from their pilot program What to expect as this program continues to roll out
  • News Lonza and Junshi Biosciences expand biologics manufacturing collaboration

    The antibody-based products will be expressed using Lonza's GS Xceed Gene Expression System
  • Video The Future of EU Off-Patent API Manufacturing

    The European region has historically maintained a prominent role in global off-patent API manufacturing. However, it is apparent that unique constraints are linked to API manufacturing in the European market. In this presentation, we will delve into:
    Exploring the challenges and opportunities of off-patent API manufacturing in Europe The significance of fortifying local production capabilities to bolster the European competitive edge in this sector Providing valuable insights that contribute to shaping the future of off-patent API manufacturing in Europe, ensuring resilience at a local level while maintaining global relevance
  • News NextPharma completes purchase of Lonza lipid oral dosage form manufacturing sites

    Ploermel and Edinburgh facilities employ around 390 permanent staff and will allow UK CDMO to expand its technology offering
  • Video Making a Splash in the US Market: How PBPK Modeling is Playing a Central Role in Risk Reduction in Early Drug Development

    Rapid and efficient development of drug candidates is increasingly important for pharmaceutical companies with accelerated timelines and funding constraints. However, many early drug candidates have poor oral absorption properties making it challenging to achieve target pharmacokinetic (PK) profiles. Without upfront knowledge of absorption risks and mitigation strategies, poor absorption can significantly impact preclinical and clinical study timelines and costs. Physiologically-based pharmacokinetic (PBPK) modeling software, such as the GastroPlus® platform from Simulations Plus, simulates dynamic physiological factors impacting oral performance. When coupled with in vitro measurements, PBPK modeling is effective in early development for 1) identifying absorption risks, 2) assessing the potential for solubility enhancing formulations such as salts, cocrystals, or amorphous solid dispersions to mitigate these risks, and 3) designing and optimizing preclinical and clinical studies with respect to dose, prandial state, or gastric pH modification to maximize the likelihood of achieving desired PK profiles. In this presentation, we will demonstrate how PBPK models combined with Lonza’s custom and off-the shelf in vitro tools and solubility enhancement expertise can be used to identify and mitigate absorption risks in early drug development, reducing the need for drug product reformulation or repeated preclinical or clinical studies. Key Learning Objectives: Learn how PBPK modeling can identify potential oral absorption risks and mitigation strategies (e.g. bioavailability enhancement) for early drug candidates. Learn how PBPK modeling coupled with in vitro testing can guide early selection of drug form and formulation to achieve clinical study goals. Gain insights into how key drug and formulation factors including solubility, permeability, and dissolution rate can impact absorption risks such as poor oral bioavailability, food-drug interactions, and pH-dependent DDI effects.
  • News Lonza to support Pionyr Immunotherapeutics' oncology drug development

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  • News Lonza to develop and manufacture Ixogen's oncolytic virus

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  • News Lonza boosts solid form services for small molecule APIs

    The expanded and refined first-in-human services have been designed to meet the early-stage molecule development of small biopharma players
  • News Lonza repositions as pure play healthcare firm after specialty unit sale

    Private equity firms Bain Capital and Cinven to buy the CDMO's specialty ingredients business
  • News Lonza to expand bioconjugation capabilities at Visp site

    CDMO will add two production suites for clinical and commercial supply and extend lab space to double analytical and process development capacity
  • News Lonza expands development and manufacturing capabilities at Bend site

    The company will invest in dedicated early-phase development and cGMP manufacturing to help customers rapidly advance challenging molecules
  • News Altimmune signs up Lonza to manufacture intranasal COVID-19 vaccine

    Altimmune adds Lonza as a manufacturing partner for supply of AdCOVID, its single-dose intranasal vaccine candidate for COVID-19.
  • News Ingredients and Formulation - evolving opportunities and challenges

    Ingredients are the lifeblood of the pharmaceutical and nutraceutical industries. They connect today’s cutting-edge medicine and consumer products makers with their origins in the chemicals sector of the late nineteenth century. While ingredients play a major part in determining whether a pharmaceutical or nutraceutical product is effective, they do not do it alone. How an ingredient is formulated is critical to the success of a prescription medicine or OTC product, both therapeutically and from a commercial standpoint.
  • News Ingredients and Formulation - evolving opportunities and challenges

    Ingredients are the lifeblood of the pharmaceutical and nutraceutical industries. They connect today’s cutting-edge medicine and consumer products makers with their origins in the chemicals sector of the late nineteenth century. While ingredients play a major part in determining whether a pharmaceutical or nutraceutical product is effective, they do not do it alone. How an ingredient is formulated is critical to the success of a prescription medicine or OTC product, both therapeutically and from a commercial standpoint.
  • News Technical article: Particle engineering approaches for dry powder inhalers

    As respiratory diseases continue to be a leading cause of death and disabilities across the globe, inhalation drug products play a significant role in treatments. Particle engineering innovations can help keep these medicines affordable and patient-centric.
    In this article read how choosing the right technology for particle engineering helps life-saving therapies reach patients faster. Understanding API properties, target drug profiles and potential risks all play a role in choosing the right particle engineering technology, such as spray drying or micronization.
  • News On-demand webinar: Engineering approaches to respiratory drug delivery: Mannitol case study

    Both spray drying and jet milling are commercially viable engineering processes for the development of respirable drug products.
    This case study explores the material and performance properties of mannitol, spray-dried and jet-milled, for respiratory delivery. The head to head comparison reveals opportunities and risks for designing a product based on each approach.
  • News On-demand webinar: Technical considerations for capsule-based inhalation product development

    Drug delivery to the lung is an important and growing field of research for both local and systemic treatments. Efficient nasal and pulmonary drug delivery requires precise particle size and density control.
    Lonza Pharma & Biotech has premier particle engineering capabilities with which to meet the exacting formulation requirements for dry powder inhaler (DPI) applications, utilizing both spray drying and particle size reduction technologies. These capabilities extend to the ability to control particle properties to interact positively with both capsule and delivery devices, making Lonza a preferred service partner for DPI products.
  • News Inhalation formulation services with premier particle engineering platform

    Lonza Pharma & Biotech provides integrated DPI (dry powder inhaler) development services to advance molecules, drawing on 25 years of experience in particle engineering, formulation design, and encapsulation techniques.
    Our premier particle engineering technologies services, utilizing both jet milling and spray drying, are tailored to your molecule, target product profile and delivery device. Dedicated DPI formulation, analytical and manufacturing teams ensure that development timelines are met while minimizing program risk and complexity.
  • News Lonza enhances product line to tackle concerns around bias during blinded clinical trials

    The cost-effective capsules incorporate anti-tampering measures to ensure they comply with blinding regulations.

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  • Product 3-chloro-1,2-propanediol

    Kashima's specialty C3 chemicals, widely used as pharmaceutical intermediates and as materials for various industrial products.
  • Product CAS No : 52490-15-0, Amiodarone Hydrochloride - Impurity E, (2-Butyl-ben...

    Pharmaffiliates offering  Amiodarone Hydrochloride - Impurity E which also known as 2-BUTYL-3-(4-HYDROXYBENZOYL)BENZOFURAN, It is an impurity of Amiodarone. Amiodarone is an antiarrhythmic medication used to treat and prevent a number of types of irregular heartbeats. 
    Synonyms:- (2-Bu...
  • Product Z-Gly-ol

    • Name: Carbamic acid,N-(2-hydroxyethyl)-, phenylmethyl ester • Formula: C10H13NO3 • Weight: 195.22 • Exterior: White Powder •  Purity:98%   •  Sichuan Jiayinglai Technology Company is a hightech company officially approved by Chengdu Govern...
  • Product Docetaxel

    Indena SpA offers a wide range of pharmaceutical products which includes docetaxel. Botanical origin: taxus baccata l. twig and leaf. Biological activity: anti-mitotic, anticancer. 
  • Product Dispax Reactor DR

    three-stage high shear inline dispersing machine used for the production of very fine emulsions and suspensions. It can be used (amongst others) for API wet milling and emulsification of pharmaceutical emulsions.
  • Product Exatecan Mesylate

    Exatecan mesylate (DX8951f) is a DNA topoisomerase I inhibitor, with an IC50 of 2.2 μM (0.975 μg/mL). Exatecan mesylate can be used in cancer research.
  • Product Contract Manufacture for Soft Gelatin Capsules

    GAP specializes in soft caps technology since the mid 70s  and has developed many products in soft capsules.With its cutting edge equipment serves as a CMO to numerous pharma companies in EU.

    GAP as the capability  to encapsulate  under EuGMP, HACCP and Saudi FDA:
    -  pharma (R...
  • Product Zetor Plus

    Rosuvastatin / Ezetimibe 5mg/10mg; 10mg/10mg; 20mg/10mg
  • Product DISTILLATION

    Modern distillation technologies:The CDMO Division of KD Pharma operates different multifunctional distillation facilities from pilot scale to industrial scale volumes. In combination with KD Pharma’s outstanding and highly flexible manufacturing capabilities, we can produce various high purity liquid prod...
  • Product Qualicaps® Inhalation-grade capsules portfolio

    With nearly +125 years of capsule manufacturing experience, and the introduction of several capsule innovations to the pharmaceutical market, specifically in the field of inhaled drug delivery, Qualicaps® offers a broad portfolio of capsules specially designed for inhaled drug delivery, with superior a...
  • Product BIN / DRUM LINE

    Our line of Stainless Steel BIN and DRUM are suitable for all handling / manipulation of API and OSD, powders, liquids and viscous in pharmaceutical processes.

    Made on standard models and / or according to customer / plant construction spefications, they are durable, solid ans reliable. q...
  • Product Bispecific Antibody Production

    Bispecific antibodies represent a key component of the next-generation of antibody therapy. Bispecific antibodies can target more than two different antigens at the same time. For instance, they can simultaneously bind tumor cell receptors while recruiting cytotoxic immune cells.Biointron has expressed tho...
  • Product Manufacturing & Commercialization

    As a full-service CDMO, MedPharm provides comprehensive compounding, filling, packaging, serialization, and warehousing services for the commercial production of topical, transdermal, and transepithelial semisolid and liquid drug products. We also have dedicated suites designed specifically for the manufac...
  • Product Atosiban

    Atosiban is an Oxytocin antagonist. It has been shown that some women with a tendency to premature labour have an elevated concentration of Oxytocin in the plasma. Atosiban binds competitively to myometrial oxytocin membrane receptors without giving any inter cellular biochemical signals. Atosiban is used ...
  • Product Irbesartan Tablets

    Antihypertensive drug, used to treat essential hypertension
  • Product Grindeks API portfolio

    Please see Grindeks up-to-date Active Pharmaceutical Ingredient (API) product portfolio in the link attached: https://grindeks.com/en/products/active-pharmaceutical-ingredients/